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Anyone actually follow the service manual to the letter?
http://www.trackwhores.com/viewtopic.php?f=7&t=149
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Author:  madski [ Sat May 30, 2009 11:46 pm ]
Post subject:  Anyone actually follow the service manual to the letter?

Was looking at my R1's manual. Says that you're supposed to check the sync on the throttle bodies every 4k miles and completely rebuild masters and calipers every 2 years?! :wtf:
Can't imagine taking it in for a throttle sync check 2 or more times a year and having some miminum wage dealer squid rebuilding my calipers & masters every other year....
I do all the other crap that's in there as they suggest but those two above really :eek: me.

Author:  Tib [ Sun May 31, 2009 8:55 am ]
Post subject:  Re: Anyone actually follow the service manual to the letter?

I follow it about 75% of the time, you have to make some common sense out of some of it and base it by your usage of the bike. I waiting until 34K to do my vavles...all were within tolerance and they were supposed to be done at 25,500. I did the throttle bodies for the first time at that same interval. The only difference I noticed was it sounded deeper didn't notice anything else.

Author:  madski [ Sun May 31, 2009 10:03 am ]
Post subject:  Re: Anyone actually follow the service manual to the letter?

Tib wrote:
I follow it about 75% of the time, you have to make some common sense out of some of it and base it by your usage of the bike. I waiting until 34K to do my vavles...all were within tolerance and they were supposed to be done at 25,500. I did the throttle bodies for the first time at that same interval. The only difference I noticed was it sounded deeper didn't notice anything else.


i've sync'd carbs but i've never balanced tb's on an fi bike. on the 675 you can do it with a TuneBoy. I don't think there's anything for the jap bikes to do it electronically outside of the tools dealers have. it can be done with a vacuum gauge too can't it?

i'm coming up on 8k so i'm going to do the plugs, clean out my filter (bmc), etc. soon. everything else seems pretty good.

Author:  Tib [ Sun May 31, 2009 6:19 pm ]
Post subject:  Re: Anyone actually follow the service manual to the letter?

Motion pro has this tool for throttle bodies

http://www.motionpro.com/motorcycle/partno/08-0411/

I was going to buy it but since I was already having my valves adjusted I went ahead and had them do it for the extra $40.

I do my spark plugs every 8K like the manual says but I have to tell you, really I think you could get away with regaping them and reinstalling them. They don't even look used at 8K and for $50-60 for the set of 4 it just seems like overkill but I do it anyway.

Author:  madski [ Sun May 31, 2009 6:26 pm ]
Post subject:  Re: Anyone actually follow the service manual to the letter?

i've always managed to score cr9ek's for like $5.75 delivered (eBay). my bike was running REALLY rich after the idiots at Kissells "tuned" it. i'm sort of interested in seeing what my plugs will look like when i pull them out.
i figure if i'm going to take the time to get to the plugs i might as well put new ones in.

Author:  Tib [ Sun May 31, 2009 9:42 pm ]
Post subject:  Re: Anyone actually follow the service manual to the letter?

yeah no doubt, i'm not sure about the newer R1's but it takes a good hour to change plugs on mine after removing the damper, lifting the tank and removing the airbox.

I normally get my plugs from Ebay too but never scored them that cheap...nice steal

Author:  madski [ Sun May 31, 2009 9:47 pm ]
Post subject:  Re: Anyone actually follow the service manual to the letter?

http://cgi.ebay.com/ebaymotors/ws/eBayI ... &viewitem=

$21 for 4 delivered.
I've bought plugs from this guy before as well.

Author:  Tib [ Mon Jun 01, 2009 6:08 am ]
Post subject:  Re: Anyone actually follow the service manual to the letter?

madski wrote:
http://cgi.ebay.com/ebaymotors/ws/eBayISAPI.dll?ViewItem&item=370205374472&sspagename=STRK%3AMEWNX%3AIT&viewitem=

$21 for 4 delivered.
I've bought plugs from this guy before as well.

wow nice find...adding it to my saved seller list.

Author:  madski [ Mon Jun 01, 2009 7:33 pm ]
Post subject:  Re: Anyone actually follow the service manual to the letter?

actually $24 not $21 delivered - still a great deal.

Author:  Bill [ Sat Jul 11, 2009 11:38 pm ]
Post subject:  Re: Anyone actually follow the service manual to the letter?

I'm more picky than the maintence schedule dictates. I change oil every 2000 or so miles, did the valves at 6k instead of 12k, plugs every year ( they always look pretty clean) and so on. The only thing I haven't done yet is sync the carbs only because I'm too lazy to build a sync tool.

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